Manufacturing

Our engineers can work with you to turn your electronic design concept from an idea to a working prototype, and ultimately to a production-ready product.

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PROTOTYPING

At DVAR, our team of engineers collaborates closely with you to transform your electronic design vision into a tangible prototype, progressing seamlessly towards a market-ready product. We specialize in mitigating project risks through comprehensive prototyping services, offering proof of concept testing utilizing commercial development kits, breadboarding, analog and digital computer simulations, 3D printing, rapid low-volume manufacturing, and rigorous bench testing.

TESTING

At DVAR, our ESD-protected lab features a wide array of bench and rack-mounted test gear, like motor and inverter benches, guaranteeing rigorous evaluation of your designs. We partner with test houses for compliance checks, like LVD and RED, ensuring CE or FCC approval. Our environmental test chamber enables high-temp qualification and stress screening for reliable applications, securing your products' market readiness.

PCB

Utilizing our subcontractor network, we offer comprehensive PCB solutions, from single to multilayer boards, featuring both surface mount and through-hole components. Our engineers provide expert guidance on PCB material, copper thickness, layer-stack, surface finish, and solder type tailored to your needs. With vast experience across various applications, we ensure the selection of optimal PCB materials for your project's success.

MECHANCIAL & ASSEMBLY

DVAR offers a comprehensive turnkey solution, encompassing electronics packaging in commercial housings (box build) or crafting bespoke cases and enclosures from diverse materials. Moreover, we specialize in tailored wiring harnesses, electrical panels, heatsinks, and in-house assembly and testing for low-volume projects. For larger quantities, we leverage robust partnerships in the UK and Far East, overseeing manufacturing negotiations and ensuring top-notch product quality.

Welcome to DVAR, your partner in bringing electronic design concepts to life. Our team of engineers specializes in prototyping services, transforming your ideas into functional prototypes and ultimately into production-ready products.

Prototyping:
Collaborate with our engineers to seamlessly transition your electronic design concept from ideation to realization. Our prototyping services mitigate project risk and include proof of concept testing using commercial development kits, breadboarding, analog and digital computer simulation, 3D printing, quick turnaround low volume manufacturing, and thorough bench testing.

Testing:
At DVAR, we boast a dedicated ESD protected laboratory equipped with an extensive array of bench and 19” rack mounted test equipment. Our motor and inverter test bench ensures comprehensive evaluation of your design before delivery. Partnering with accredited test houses, we manage compliance testing for certifications such as electrical safety (LVD) and radio equipment (RED), facilitating CE marking for the EU market and FCC certification for American distribution. Our onsite environmental test chamber allows for high temperature qualification testing and environmental stress screening, ensuring reliability for demanding applications.

PCB:
Leverage our extensive network of subcontractors to procure fully populated Single, Double-sided, or multilayer boards, incorporating surface mount and through-hole components. Our engineers provide expert guidance on PCB material selection, copper thickness, layer-stack, surface finish, and solder type tailored to your specific application needs. With expertise in a variety of PCB materials including CEM1-5, FR4, FR5, RO4000, Polyamide, ISM, and Alumina, we cater to diverse requirements. For ultra high-reliability designs in extreme environments, we offer custom semiconductor packaging solutions such as DBC, custom die attach methods, custom lead-frames, and hermetic MCM and hybrid modules.

Mechanical & Assembly:
DVAR offers a comprehensive turnkey solution encompassing electronic packaging in commercial housings (box build), as well as custom case and enclosure design using a variety of materials. Our capabilities extend to customized wiring harnesses, electrical panels, heatsinks, and in-house assembly and testing for low volume applications. For larger quantities, we collaborate with reputable partners in the UK and Far East to ensure quality manufacturing. Additionally, we specialize in the design and fabrication of complex electro-mechanical assemblies including custom motor rotor and stator laminations, solenoids, actuators, heatsinks, electrical cabinets, and control panels. Trust DVAR for your intricate electro-mechanical needs, from concept to completion.

We Serve the Best Work

What types of prototyping services does DVAR offer?

A: At DVAR, we provide a comprehensive range of prototyping services to bring your electronic design concepts to life. Our services include proof of concept testing using commercial development kits, breadboarding, computer simulation (analog and digital), 3D printing, quick turnaround low volume manufacturing, and extensive bench testing. These services enable us to validate and refine your designs before moving forward to production.

How does DVAR ensure the quality and reliability of electronic designs?

A: Quality and reliability are paramount in electronic design, which is why DVAR operates a dedicated ESD protected laboratory equipped with a wide array of bench and rack-mounted test equipment. We conduct thorough evaluations, including motor and inverter testing, to ensure that your designs meet performance specifications. Additionally, we collaborate with partner test houses to manage compliance testing for certifications such as electrical safety (LVD) and radio equipment (RED), essential for CE marking in the EU or FCC certification in the United States.

What types of PCB materials and fabrication options does DVAR offer?

A: DVAR offers a wide range of PCB materials and fabrication options tailored to your specific application requirements. Our engineers can advise on the optimum PCB material, copper thickness, layer-stack configuration, surface finish, and solder type. Whether you need CEM1-5 boards for cost-effective consumer products, FR4 for commercial and industrial applications, or specialized materials like FR5 or RO4000 for high-temperature environments, we have the expertise to meet your needs. Additionally, we can produce ultra high-reliability designs for extreme environments using custom semiconductor packaging techniques.

Does DVAR offer mechanical assembly services for electronic products?

A: Yes, DVAR provides comprehensive mechanical assembly services to complement our electronic design capabilities. We can package electronics into commercial housings or design custom enclosures from a variety of materials. Additionally, we offer custom wiring harnesses, electrical panels, heatsinks, and complete assembly services for low volume applications. For larger quantities, we have strong partnerships with manufacturing partners in both the UK and Far East to ensure the quality and timely production of your final product.

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